Spark Plug angle

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ericwwreckless
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Joined: 14 Feb 2024 20:43
Location: Ottery St Mary

Spark Plug angle

Post by ericwwreckless »

Does anybody know the angle of the spark plug relative to the head in these engines? I need it for a milling machine setup.
'74 Ducati 750GT | '78 MZ TS250/1 | '86 Morini Kanguro | '97 Honda VFR750
In the high latitudes of Finland, in the parching heat of Africa, under the most different operating conditions these motor-cycles run to the satisfaction of their owners.​
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ericwwreckless
Posts: 21
Joined: 14 Feb 2024 20:43
Location: Ottery St Mary

Re: Spark Plug angle

Post by ericwwreckless »

Anybody?!
'74 Ducati 750GT | '78 MZ TS250/1 | '86 Morini Kanguro | '97 Honda VFR750
In the high latitudes of Finland, in the parching heat of Africa, under the most different operating conditions these motor-cycles run to the satisfaction of their owners.​
tfel63
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Location: London, UK

Re: Spark Plug angle

Post by tfel63 »

I feel the need to fill the void but without any practical advice of any substance! Would some sort of engineering protractor-type thing work?
Glennh
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Location: West sussex

Re: Spark Plug angle

Post by Glennh »

Re. your spark plug angle.
Assuming you have another cylinder head with a good plug thread, why not machine the insulation from a spark plug, bore the spark body to take a suitable straight rod, insert aforemtioned rod through spark plug body and clamp the rod in the chuck on the mill. Then position suitable blocks/wedges under cylinder head face and fix them in position. Remove good cylinder head and rod from mill and replace with duff head. Spark plug angle will have been established via previous steps.

I recall a similar method was used for exhaust thread repairs and there is a you-tube clip showing the procedure.
Vitesse
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Location: Crowcombe

Re: Spark Plug angle

Post by Vitesse »

No idea but you could ask on one of the Whatsapp groups. Benjy and a few others can't help themselves but answer all the obscure questions!

Edit I've asked and nobody knows. That's why you've had no answer.

General view is to either insert threaded bar and measure it or, as the heads are flat, just mounting in a mill and set the angle to what is currently there. Most people use Timesert or specific plug thread repair kits.
Steve Brown
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Re: Spark Plug angle

Post by Steve Brown »

Is this actually for a plug thread repair? Or some other job? It might help you get the info you need!
All donations to the rest home for old Camels, Leicestershire.
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ericwwreckless
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Location: Ottery St Mary

Re: Spark Plug angle

Post by ericwwreckless »

A flurry of responses - thank you comrades. The repair is on a (new to me) Kanguro cylinder head where the timesert wound out with the plug when I was changing plugs. Since a new timesert won't work alone, it needs opening up and an aluminium insert fixed in place before the new timesert. Much more hassle than I would have liked from my new bike!
'74 Ducati 750GT | '78 MZ TS250/1 | '86 Morini Kanguro | '97 Honda VFR750
In the high latitudes of Finland, in the parching heat of Africa, under the most different operating conditions these motor-cycles run to the satisfaction of their owners.​
MickeyMoto
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Re: Spark Plug angle

Post by MickeyMoto »

Why not just fit an aluminium insert and tap that?
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ericwwreckless
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Location: Ottery St Mary

Re: Spark Plug angle

Post by ericwwreckless »

That's probably what will happen, it would be easier knowing the original angle. I thought I had copies of the technical drawings but I 'misremembered'.
'74 Ducati 750GT | '78 MZ TS250/1 | '86 Morini Kanguro | '97 Honda VFR750
In the high latitudes of Finland, in the parching heat of Africa, under the most different operating conditions these motor-cycles run to the satisfaction of their owners.​
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ericwwreckless
Posts: 21
Joined: 14 Feb 2024 20:43
Location: Ottery St Mary

Re: Spark Plug angle

Post by ericwwreckless »

Glennh wrote: 15 Oct 2025 15:14 Re. your spark plug angle.
Assuming you have another cylinder head with a good plug thread, why not machine the insulation from a spark plug, bore the spark body to take a suitable straight rod, insert aforemtioned rod through spark plug body and clamp the rod in the chuck on the mill. Then position suitable blocks/wedges under cylinder head face and fix them in position. Remove good cylinder head and rod from mill and replace with duff head. Spark plug angle will have been established via previous steps.

I recall a similar method was used for exhaust thread repairs and there is a you-tube clip showing the procedure.
Top tip - thanks.
'74 Ducati 750GT | '78 MZ TS250/1 | '86 Morini Kanguro | '97 Honda VFR750
In the high latitudes of Finland, in the parching heat of Africa, under the most different operating conditions these motor-cycles run to the satisfaction of their owners.​
3potjohn
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Location: Devon

Re: Spark Plug angle

Post by 3potjohn »

One a different bike, with very accessible cylinders, I used a Spark Plug repair kit from UniThread to fit a wire insert. I used Loctite 266 and left it a few days. You have to break the insert tang off which I did in situ but captured it with a strong magnet on the tool at that moment. I have had inserts wind out on other minor repairs but my own fault for not allowing full cure of the loctite, so the bolt bonded.
Steve Brown
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Location: Leicestershire

Re: Spark Plug angle

Post by Steve Brown »

I used to think adding loctite to wire inserts was a good idea. Then when talking to a rep from Loctite, and he was particularly speaking about their new anaerobic range of thread locks, he said not to use it as the agent will leak through and grip the plug or bolt/stud. This will make the insert come out next time the plug/fastener is removed. He also said what the Rolls Royce reps told us about helicoils, the hole should be scrupulously cleaned (the fresh cut thread for the insert) using brake cleaner etc. This will allow the wire insert to work as designed and grip the parent material. I use Recoil and Uni-thread inserts regularly and following this advice they don't need looking at again.
Timeserts are another good solution but cost more and I think need more surrounding diameter of parent material.
All donations to the rest home for old Camels, Leicestershire.
3potjohn
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Joined: 02 Jun 2007 13:58
Location: Devon

Re: Spark Plug angle

Post by 3potjohn »

That info about Loctite is interesting.
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