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old bobbin removal

Posted: 10 Feb 2026 17:53
by Parker3865
I am having a go at winding a new low tension ignition coil. (See a previous post).
I have printed a bobbin in TPU (material I have to hand and good enough heat range, even if a bit rubbery). I have also constructed a Heath-Robinson coil winder. So 2 questions:-
1) Any hints or tips for removing the old coil. I have the copper retaining plates removed, how do I get the old bobbin off? Preferably without destroying it!
low tension coil.jpg
low tension coil.jpg (377.29 KiB) Viewed 171 times
2) I have wound about 3200 turns onto my bobbin. It looks very full! I guess I did not have enough wire tension on it when winding. It measures 310 Ohms. Will it be ok or do I need to do it again? (I do hope not, 3 hours-ish to monitor it while it winds).
New wound bobbin.jpg
New wound bobbin.jpg (496.28 KiB) Viewed 171 times
Thanks, such fun......
Video of machine here:- https://youtu.be/lB8WjBgz-zg

Re: old bobbin removal

Posted: 12 Feb 2026 17:10
by Parker3865
So a bit of brute force and a little ignorance! I have used a drift and light tapping through the hole on one side and again on the other:
IMG_20260212_122310.jpg
IMG_20260212_122310.jpg (498.92 KiB) Viewed 127 times
IMG_20260212_122315.jpg
IMG_20260212_122315.jpg (493.12 KiB) Viewed 127 times
Then used some emery paper to clean up the laminations.
IMG_20260212_123513.jpg
IMG_20260212_123513.jpg (496.81 KiB) Viewed 127 times

Re: old bobbin removal

Posted: 13 Feb 2026 14:05
by norbert
This is the best alternator of all :wink:

Re: old bobbin removal

Posted: 13 Feb 2026 15:53
by Parker3865
Not feeling like it at the moment!

Re: old bobbin removal

Posted: 13 Feb 2026 18:59
by norbert
I mean the light coils are the strongest. The original ignitoin coil is similar to the other alterators.

Re: old bobbin removal

Posted: 13 Feb 2026 19:19
by Parker3865
Yes, just struggling with the ignition side.

Re: old bobbin removal

Posted: 14 Feb 2026 19:30
by Parker3865
I have just watched Paul Compton's video about the ignition coil, mostly what I did BUT should have watched this earlier!